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Posted on 23 July 2013 at 09:21 pm (CET)
Category: Batteries
Posted on 23 July 2013 at 09:21 pm (CET)
Category: Batteries

Today I started welding battery box #3 and almost finished welding it as well. Unfortunately I had to stop since it was just getting too hot, especially when working with a heatgun at 350 degrees (C). But it's going pretty well, it's just annoying that the plastic bends so quickly when heated. Have to keep supporting wherever I'm welding otherwise the whole box will just bend. That fortunately hasn't happened yet, but it did sink in just a little bit in some places. But it doesn't really matter that much with this small battery box. As long as it won't happen with the bigger one.

E-Streetquad Started welding battery box #3


When it cooled off I also evened it out with the rest of the box. The weld sits nicely inside of the grooves everywhere just as it should. Hopefully it's also sturdy enough now.

E-Streetquad Started welding battery box #3


Tomorrow I'll finish this one and continue with the other boxes.

Posted on 22 July 2013 at 07:05 pm (CET)
Category: Batteries
Posted on 22 July 2013 at 07:05 pm (CET)
Category: Batteries

Today I've been busy making grooves on the outsides of all battery boxes. This is what it looks like.

E-Streetquad Making grooves in the battery boxes for welding


In the next few days I'll try to weld them all. This should make them stronger than just having them glued.

Posted on 20 July 2013 at 05:03 pm (CET)
Category: General
Posted on 20 July 2013 at 05:03 pm (CET)
Category: General

I received a color steel sheet with the new color the frame will get. Here it is in combination with the bordeaux red fenders.

E-Streetquad Color steel sheet for new color of the frame


E-Streetquad Color steel sheet for new color of the frame


Bianco Canopus of Lamborghini, the best looking matte white color there is. The pictures don't really show how great the color looks though, but it really does look great. Just do a search for it on Google, there are some better pictures there of the color. I only haven't seen this color on a frame yet so it'll still be a surprise how it'll look like.

It'll only still take a while before the frame will be sprayed. This can only be done after everything that still has to get welded is actually welded. And I don't really know yet where exactly everything needs to get welded. So still need to have some patience.

Posted on 16 July 2013 at 07:16 pm (CET)
Category: Parts
Posted on 16 July 2013 at 07:16 pm (CET)
Category: Parts

Today I received another package. All stainless steel bolts and nuts, everything's for the quad bike except the bottom 3. Also bought some anti-seize paste to prevent corrosion between the different materials.

E-Streetquad Received more fastening materials


For the rest not much news sadly, still trying to find a company that can help me with modifying the adaptor for front sprocket, making the adaptor for the rear sprocket and the mounts for the controller.

Posted on 14 July 2013 at 06:28 pm (CET)
Category: Electric motor, Parts
Posted on 14 July 2013 at 06:28 pm (CET)
Category: Electric motor, Parts

A little progress again, but something very important. The mount for the RPM sensor. Still had a small steel plate laying around with the right size. Only had to bend it a bit and make it round.

E-Streetquad Small mounting plate for RPM sensor


And here it's mounted on the motor mount. There's around 1 mm between the sensor and adaptor and the sensor has a range of 1,5 mm so it should work fine like this.

E-Streetquad Small mounting plate for RPM sensor


Could've been a little lower but I think it's okay. At least the chain will have some more space now.